Automatic fluid distribution system for cutting fluid, constant pressure fluid supply

The centralized cutting fluid supply and purification system can improve production efficiency, maintain the long-term stability of cutting fluid quality, and meet the needs of cutting and grinding processing. In addition, it also reduces various costs, improves the workshop working environment, and from another perspective, reduces environmental pollution from sewage, turns waste into treasure, reduces sewage discharge, and makes significant contributions to environmental protection.

The cutting fluid supplied centrally enters the system for treatment immediately after each processing operation. After removing various impurities and correcting indicators, it returns to the optimal performance of the new cutting fluid for supply, thus realizing non-replacement circulation, so that the utilization rate of cutting fluid reaches or exceeds 95% or more. The centralized supply system is relative to the single-machine system. The cutting fluid using the centralized supply system is poured into a large pool in the workshop, and the cutting fluid is transported to various machine tools through the tank. Using the centralized supply system, the cutting fluid can be concentrated, and regular sampling and testing can be carried out on the cutting fluid in the large pool, which is convenient for detecting its pH value, use concentration, and whether there is corruption. It saves the process of detecting the cutting fluid of each single-machine system.

The cutting fluid using the centralized supply system can be centrally filtered and regenerated. The regeneration rate of the cutting fluid treated by the semiconductor inorganic membrane is about 90%, removing metal debris and other impurity oils in the cutting fluid, and extending the service life of the cutting fluid. The filtered cutting fluid can be recycled, reducing the cost of cutting fluid use, saving resources and protecting the environment. Its advantages are as follows:
1) More environmentally friendly and safer workshop operations;
2) Improve productivity, reduce costs, and enhance corporate competitiveness;
3) Reduce the amount of waste cutting fluid by more than 80%;
4) Enable the factory's production to meet environmental protection requirements and reduce environmental risks;
5) Help the factory continuously produce high-quality products;
6) Provide a healthier and safer working environment for factory employees.

Main features of the centralized cutting fluid supply and purification system design
1. Realize automatic monitoring of cutting fluid through automated control, such as pH value, conductivity, temperature, concentration, etc.;
2. Automatic liquid supply, automatic liquid return and automatic filtration realize unmanned operation;
3. Automatic equipment control, complete the automatic operation and maintenance of technological processes such as feeding, filtration and flushing through PLC, allowing on-site emergency shutdown. During the system operation, the system parameters are set through manual valves;
4. The membrane materials and auxiliary equipment materials are selected from materials that resist the corrosion of the feed liquid, and the seals are made of polytetrafluoroethylene;
5. The equipment is compact and beautiful in structure, reasonable in layout and small in floor area;
6. Advanced technology and low operating costs;
7. Simple operation and maintenance, full intelligent control of the whole machine, with touch screen interface;
8. Can reduce and kill specific bacteria in cutting fluid, and effectively deodorize;
9. Protect operators and reduce the harm of cutting fluid to human health;
10. Extend the service life of cutting fluid and increase tool life;
11. Quickly collect waste oil in the water tank and achieve effective oil-water separation;
12. Fully automatic liquid preparation without manual participation;
13. Automatic constant temperature of cutting fluid (20-25℃).

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